Yardney Water Purification Systems can be a manufacturer water filtration equipment to the agricultural, food, municipal and HVAC industries. In the 1960s, the organization developed equipment make it possible for farmers within the rich growing parts of Southern California to take out sand, silt, grit, algae as well as other contaminants through the water supply. Currently, wire cutters has continued to evolve greater than 100,000 standard and custom engineered water purification systems due to its various customers.
Production of these systems starts by manufacturing three- to four-foot diameter pressure vessels from steel or steel, with holes to get in touch pipes that may move water with the filtration unit. Numerous pipes with holes has to be cut before all the pieces might be welded together after which painted.
Chris Phillips, v . p . and general manager of the Riverside, California-based company, says Yardney realizes its manufacturing processes must be as efficient because the water filtration systems it generates.
Recently, the business determined its existing plasma pipe cutting machine wasn’t providing the requisite throughput or cut quality. It had two major shortfalls. First, there wasn’t an easy way to load and unload pipes into and out of the machine, which caused a production bottleneck. Second, it left a large amount of slag that would have to be manually ground off of the pipes before welding operations. In addition, the machine was experiencing increasingly frequent mechanical and electrical issues, resulting in high service costs and downtime.
Yardney considered various CNC plasma pipe-cutting options, ultimately choosing two Roto Hornet 1000 machines from Retro Systems with QuickPipe parametric pipe-cutting software, Hypertherm Maxpro200 air and oxygen plasma systems, and pneumatic pipe-handling systems.
The machines offered a number of advantages across the previous equipment. The Maxpro200 plasma cutting system, when combined with the Roto Hornet’s improved motion control, leaves behind virtually no slag. This minimizes the amount of manual grinding found it necessary to prepare pipes for subsequent welding operations. Positioning speed is 1,200 ipm in comparison to 100 ipm together with the previous equipment. Plus, an effective fume extraction system captures smoke at the point of the cut so that it will not contaminate the shop-keeping the business in compliance with California Air Quality Management District regulations.
Most of these features have made it feasible for Yardney to make a thorough variety of large wire strippers in an efficient period of time. Some cuts, like pipe notch cuts that would have taken four hours using the old system, are carried out in only 5 minutes.
Programming is simpler in comparison to the previous equipment’s DOS-based software, too. The QuickPipe parametric CAM software with graphical ui (GUI) enables the consumer to configure various end types and intersection types to get cut, including straight, miter, cope, slotted and branch cuts. The last equipment didn’t offer as numerous cut shapes, so some shapes would have to be cut manually. To program a fresh job, an individual selects a pipe diameter and wall thickness, defines the “end 1” and “end 2” cuts (for each and every pipe end), and defines any intersecting pipes per their location and orientation. NC code is automatically produced from that information.
The organization also discovered that Retro Systems’ pneumatic pipe-handling system enabled operators to quickly and safely load and unload pipe to increase production. Staging racks 04dexspky full-length pipe and cut parts. As an alternative to loading merely one pipe at one time, the company can load a lot of money of 5 to 6 pieces simultaneously. Pneumatically adjustable steel wheels improved pipe-handling efficiency and provided the versatility to manage pipe which range from 1 to 14 inches in diameter while extracting smoke from the chuck.
Mr. Phillips is pleased with the rewards this cable strip crimp machine offers. He strongly advocates spending some time to gauge one’s current manufacturing processes in light of changing technology. “You have to purchase your small business to stay profitable,” Mr. Phillips says. “We’ve been doing that for the past 50 years, so we decide to utilize that strategy to stay in business for many years to come.”